#10-24 UNC Thread

Recommended tap drill #25
Tap drill Ø 0.1495″ / 3.797 mm
Major Ø 0.1900″ / 4.826 mm
Threads per inch 24

The chart recommendation gives approximately 74.8% thread engagement — the conventional target for average materials. It is not the only valid choice; see the options below.

Specification

Designation#10-24 UNC
Thread familyUnified National Coarse (UNC)
Nominal size#10
Basic major diameter 0.1900″ / 4.826 mm
Threads per inch / pitch24 TPI (1.058 mm pitch)
Recommended tap drill #25 (0.1495″ / 3.797 mm)
P = 0.0417″ (24 TPI) 60° major Ø 0.1900″ 60° thread form (UN / ISO) — schematic

Tap drill options by thread engagement

Any of these standard drills produces a usable engagement for #10-24 UNC; smaller drills give stronger threads but higher tapping torque. Percentages use the conventional approximation (60° thread form).

#27 85% #25 ★ 74.8% 4 mm 60.1% shaded = share of the full thread height the tap forms · accent line = drilled hole wall
★ = chart recommendation. A smaller drill leaves more of the thread height for the tap to form.
Drill Decimal in mm Approx. engagement
#27 0.1440 3.658 85%
3.7 mm 0.1457 3.7 81.9%
#26 0.1470 3.734 79.4%
#25 — chart recommendation 0.1495 3.797 74.8%
3.8 mm 0.1496 3.8 74.6%
#24 0.1520 3.861 70.2%
3.9 mm 0.1535 3.9 67.4%
#23 0.1540 3.912 66.5%
5/32″ 0.1563 3.969 62.4%
#22 0.1570 3.988 61%
4 mm 0.1575 4 60.1%

Nearest drills to the tap drill in other systems

Drill Size vs #25 Resulting engagement
3.8 mm 0.1496″ / 3.8 mm +0.003 mm 74.6%
5/32″ 0.1563″ / 3.969 mm +0.171 mm 62.4%

Clearance holes

For a bolt or screw of this size to pass through freely. Recommended drills per ASME B18.2.8: close, normal, and loose fits.

Tapped hole Clearance hole #25 tap drill threads cut into the material #2 (normal fit) the tinted gap lets the bolt pass freely
Schematic — proportions exaggerated for clarity; use the table values.
Fit Drill / Ø Decimal in mm
close #5 0.2055 5.22
normal #2 0.2210 5.613
loose B 0.2380 6.045

Related threads

Data provenance. ASME B1.1, Unified Inch Screw Threads (ASME). Machinery’s Handbook — tap drill charts (Industrial Press). ASME B18.2.8, Clearance Holes for Bolts, Screws, and Studs (ASME). Engagement percentages use the conventional approximation (engagement = (major − drill) ÷ (1.29904 × pitch)) and are guidance, not a tolerance specification. See all data sources.