#10-32 UNF Thread

Recommended tap drill #21
Tap drill Ø 0.1590″ / 4.039 mm
Major Ø 0.1900″ / 4.826 mm
Threads per inch 32

The chart recommendation gives approximately 76.4% thread engagement — the conventional target for average materials. It is not the only valid choice; see the options below.

Specification

Designation#10-32 UNF
Thread familyUnified National Fine (UNF)
Nominal size#10
Basic major diameter 0.1900″ / 4.826 mm
Threads per inch / pitch32 TPI (0.794 mm pitch)
Recommended tap drill #21 (0.1590″ / 4.039 mm)
P = 0.0313″ (32 TPI) 60° major Ø 0.1900″ 60° thread form (UN / ISO) — schematic

Tap drill options by thread engagement

Any of these standard drills produces a usable engagement for #10-32 UNF; smaller drills give stronger threads but higher tapping torque. Percentages use the conventional approximation (60° thread form).

5/32″ 83.1% #21 ★ 76.4% 4.2 mm 60.7% shaded = share of the full thread height the tap forms · accent line = drilled hole wall
★ = chart recommendation. A smaller drill leaves more of the thread height for the tap to form.
Drill Decimal in mm Approx. engagement
5/32″ 0.1563 3.969 83.1%
#22 0.1570 3.988 81.3%
4 mm 0.1575 4 80.1%
#21 — chart recommendation 0.1590 4.039 76.4%
#20 0.1610 4.089 71.4%
4.1 mm 0.1614 4.1 70.4%
4.2 mm 0.1654 4.2 60.7%

Nearest drills to the tap drill in other systems

Drill Size vs #21 Resulting engagement
4 mm 0.1575″ / 4 mm −0.039 mm 80.1%
5/32″ 0.1563″ / 3.969 mm −0.07 mm 83.1%

Clearance holes

For a bolt or screw of this size to pass through freely. Recommended drills per ASME B18.2.8: close, normal, and loose fits.

Tapped hole Clearance hole #21 tap drill threads cut into the material #2 (normal fit) the tinted gap lets the bolt pass freely
Schematic — proportions exaggerated for clarity; use the table values.
Fit Drill / Ø Decimal in mm
close #5 0.2055 5.22
normal #2 0.2210 5.613
loose B 0.2380 6.045

Related threads

Data provenance. ASME B1.1, Unified Inch Screw Threads (ASME). Machinery’s Handbook — tap drill charts (Industrial Press). ASME B18.2.8, Clearance Holes for Bolts, Screws, and Studs (ASME). Engagement percentages use the conventional approximation (engagement = (major − drill) ÷ (1.29904 × pitch)) and are guidance, not a tolerance specification. See all data sources.