7/16″-20 UNF Thread

Recommended tap drill 25/64″
Tap drill Ø 0.3906″ / 9.922 mm
Major Ø 0.4375″ / 11.112 mm
Threads per inch 20

The chart recommendation gives approximately 72.2% thread engagement — the conventional target for average materials. It is not the only valid choice; see the options below.

Specification

Designation7/16″-20 UNF
Thread familyUnified National Fine (UNF)
Nominal size7/16
Basic major diameter 0.4375″ / 11.112 mm
Threads per inch / pitch20 TPI (1.27 mm pitch)
Recommended tap drill 25/64″ (0.3906″ / 9.922 mm)
P = 0.0500″ (20 TPI) 60° major Ø 0.4375″ 60° thread form (UN / ISO) — schematic

Tap drill options by thread engagement

Any of these standard drills produces a usable engagement for 7/16″-20 UNF; smaller drills give stronger threads but higher tapping torque. Percentages use the conventional approximation (60° thread form).

9.8 mm 79.6% 25/64″ ★ 72.2% 10.1 mm 61.4% shaded = share of the full thread height the tap forms · accent line = drilled hole wall
★ = chart recommendation. A smaller drill leaves more of the thread height for the tap to form.
Drill Decimal in mm Approx. engagement
9.8 mm 0.3858 9.8 79.6%
W 0.3860 9.804 79.3%
9.9 mm 0.3898 9.9 73.5%
25/64″ — chart recommendation 0.3906 9.922 72.2%
10 mm 0.3937 10 67.4%
X 0.3970 10.084 62.4%
10.1 mm 0.3976 10.1 61.4%

Nearest drills to the tap drill in other systems

Drill Size vs 25/64″ Resulting engagement
9.9 mm 0.3898″ / 9.9 mm −0.022 mm 73.5%
W 0.3860″ / 9.804 mm −0.117 mm 79.3%

Clearance holes

For a bolt or screw of this size to pass through freely. Recommended drills per ASME B18.2.8: close, normal, and loose fits.

Tapped hole Clearance hole 25/64" tap drill threads cut into the material 15/32" (normal fit) the tinted gap lets the bolt pass freely
Schematic — proportions exaggerated for clarity; use the table values.
Fit Drill / Ø Decimal in mm
close 29/64″ 0.4531 11.509
normal 15/32″ 0.4688 11.906
loose 31/64″ 0.4844 12.303

Hex bolt & nut dimensions

For a standard hex cap screw (ASME B18.2.1) and finished hex nut (ASME B18.2.2) in this size.

Wrench / socket size (bolt head) 5/8″
Wrench / socket size (nut) 11/16″
Head height 9/32″ (0.2813″)
Nut thickness 3/8″ (0.3750″)
Compatible nut 7/16-20 hex nut
Head — top view Bolt — side view Nut — side view width across flats = 5/8″ wrench head height 9/32″ thickness 3/8″

Basic (nominal) dimensions. See the wrench & socket size charts for all sizes and the metric ↔ SAE socket comparison.

Related threads

Data provenance. ASME B1.1, Unified Inch Screw Threads (ASME). Machinery’s Handbook — tap drill charts (Industrial Press). ASME B18.2.8, Clearance Holes for Bolts, Screws, and Studs (ASME). ASME B18.2.1, Hex Cap Screws (head dimensions) (ASME). ASME B18.2.2, Finished Hex Nuts (ASME). Engagement percentages use the conventional approximation (engagement = (major − drill) ÷ (1.29904 × pitch)) and are guidance, not a tolerance specification. See all data sources.